PIPages
Labs

Yang Cao

Montana State University, MT·Engineering

Modern electronics are moving into three dimensions, with stacked transistors and 3D integrated circuits. Direct printing is a simple, cheap and clean alternative to photolithography and etching for making custom electronics.

Fields

Engineering

Materials Science

Topics

3D printing

additive manufacturing

electrohydrodynamic printing

Grants
1 known grant, through Dec 2027

What they work on

  1. Use machine learning to map how the composition of metallic nanoparticle inks controls their rheological (flow) properties, speeding up ink development for electrohydrodynamic (EHD) 3D printing.
  2. Investigate how intense pulsed light sinters, or fuses, metallic nanoparticles within 3D micropatterns, filling a gap left by existing studies based on 2D thin-film models.
  3. Establish intense pulsed light assisted EHD 3D printing, in which light flashes solidify printed structures as they are built, and use it to fabricate 3D integrated microelectronics.

More about the research

However, most 3D printers struggle at the microscale. Either their resolution is too low, or the printed structures collapse without support. This project aims to print microscale 3D electronics directly, with possible uses in metamaterials, microelectromechanical systems (MEMS, tiny machines on chips) and biomedical devices.

Why it matters

Being able to print microscale 3D electronics directly could give a cheaper, faster route for prototyping custom devices such as 3D integrated circuits, MEMS, metamaterials and biomedical devices. Machine-learning-guided ink design could also cut the time and material wasted on trial-and-error formulation for researchers and manufacturers.

Known grants

From NIH and NSF research grants. Labs often have other funding we can't see.

EPSCoR Research Fellows: NSF: Investigating Spatial Photonic Sintering of Metallic Nanoparticles Toward Intense Pulsed Light Assisted Electrohydrodynamic 3D Printing

NSF · Jan 2025 – Dec 2027

Closest labs

Yiwei Han

University of Mississippi, MS·Engineering·Early-career

Determine how extrusion-printed shape-changing structures affect electrohydrodynamic (EHD) printing, a high-resolution method that jets fine droplets with an electric field, and how EHD deposition speed affects resolution and impact damage.

Arunkumar Subramanian

University of Illinois Chicago, IL·Engineering

Test whether nanoscale nozzles with on-chip electrodes enable sub-continuum nano-dripping, ejecting droplets smaller than 20 nanometers under very low electric stress, using the silicon-based SNAP-Chip printer.

Roozbeh Salary

Marshall University, WV·Engineering

Identify the airflow effects that set feature size and resolution in aerosol jet printing, using computational fluid dynamics (CFD) simulations of how gas and ink droplets move.

The school

Montana State University: 15 labs on PI Pages, $258M a year on research, 85 research doctorates a year.

More about Montana State University

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