PIPages
Labs

Clive Randall

Pennsylvania State University, PA·Materials Science

Making ceramics — the materials in tiles, bricks, capacitors and sensors — normally means firing powders in a kiln at well over a thousand degrees, which consumes enormous amounts of energy worldwide. Cold sintering is a newer route that densifies the same powders at temperatures roughly ten times lower by combining modest heat and applied pressure with a small amount of a transient liquid phase.

Fields

Materials Science

Engineering

Earth & Environmental Science

Topics

cold sintering

ceramics

densification

Grants
1 known grant, through Aug 2027

What they work on

  1. Test whether pressure solution creep, the dissolution–transport–precipitation process that compacts sedimentary rock, accounts for densification during cold sintering of model ceramic systems.
  2. Identify which sequential step — chemo-mechanical dissolution, grain boundary dissolution, or precipitation — limits the rate of cold sintering under different processing conditions.
  3. Correlate densification kinetics and grain growth in cold sintering with those of conventional high-temperature sintering, where densification is driven by minimizing excess surface energy.
  4. Apply the cold sintering process to forming architectural bricks and tiles, and demonstrate local brick making for rural areas of Africa with the UN Global Buildings Network and the African Materials Research Society.

More about the research

Why it works is not fully understood, and this project looks for the answer in an unexpected place: the geology of how sedimentary rock forms.

Why it matters

Firing ceramics is energy-intensive, so a process that densifies them at an order of magnitude lower temperature could cut the energy and emissions of making everything from electronic components to building materials. Understanding the rate-limiting steps would let engineers apply cold sintering more widely and reliably. The brick and tile work, with the UN Global Buildings Network and the African Materials Research Society, could give rural communities a lower-energy way to produce local building materials.

Known grants

From NIH and NSF research grants. Labs often have other funding we can't see.

A Convergence Study to Determine to the Role of Pressure Solution Creep Mechanisms in Driving Cold Sintering in Functional Ceramics

NSF · Sep 2022 – Aug 2027

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The school

Pennsylvania State University: 60 labs on PI Pages, $1.3B a year on research, 743 research doctorates a year.

More about Pennsylvania State University

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